Broken And Damaged Injectors

BROKEN AND DAMAGED INJECTOR REMOVAL

 

We have now perfected a system to remove injectors where previous attempts have damaged

them to the point where others are unable to proceed, This system gives further attempts to pull the injector out

99.9% of these attempts being totally successful (Subject to break point or prior damage caused)

 

WE CONTINUE TO LEAD WHILST OTHERS CAN ONLY FOLLOW

 

LATEST NEWS

 

 A P Autodiagnostics Ltd removes it's 1,000,000th M9R injector !! (no it's not an April fool)

As of Friday the 1st of April 23,  we have removed 1,000,000 seized or snapped injectors for our very happy customer base, 

it's a very proud moment for us to reach this landmark number of injectors removed.

 We will continue to provide a quality service. 

leading where others can only follow and aim to reach the next big number soon.

Broken Injector Removal - New Milling / Drilling process

 

We have now devised a process to allow us to Mill / Drill the broken injector remains out of the cylinder head on the M9R engine

(as fitted to the VAUXHALL VIVARO, NISSAN PRIMASTAR AND RENAULT TRAFIC VANS) thereby raising our unrivalled success

rate from 98% to an improved, Even higher and still unrivalled 99.999% (no one can truthfully be 100% successful)

 

This process is aimed squarely at the high number of jobs we are now getting where our inferior rivals have tried and failed to remove

these injectors, Breaking them off and walking away with the job incomplete, half the injector still inside the cylinder head

and leaving you the customer stuck with a damaged vehicle, paying a large bill and very very unhappy !!!

 

This process is carried out with the cylinder head still on the engine and the engine still in the vehicle

 

 

There is no more dismantling needed than a standard injector removal requires.

 

 

 

 

contact us for more details !!!

 

 

 

2.0 Vauxhall Vivaro M9R cylinder head with cam carrier removed

 

 

 

Another 2.0 Vauxhall Vivaro M9R this one still complete and in the vehicle

(the most popular broken injector we remove and usually caused by the dealer tool)

 

 

THESE INJECTORS WERE FITTED INTO THE VIVARO, TRAFFIC AND PRIMASTAR, M9R ENGINE, WITH THE THREAD BROKEN OFF

 WE STILL REMOVED THEM, THIS PROCEDURE CAN NOW ALSO BE DONE WITH THE CAM COVER ON (PICTURE 2 ) AND MINIMAL COSMETIC DAMAGE ONLY

(TOTALLY DEPENDENT ON THE BREAK POINT / DAMAGE ALREADY CAUSED)

 

WE CAN ALSO ENABLE THE REMOVAL OF THE CAMSHAFT CARRIER COVER ON THIS ENGINE WHERE THE INJECTORS ARE STILL IN THE HEAD

WITHOUT DAMAGE TO THE CAMSHAFT CARRIER COVER  OR THE HEAD.

(FOR EXCESSIVELY DAMAGED OR SEIZED INJECTORS TO ALLOW ACCESS TO THE CYLINDER HEAD BOLTS FOR CYLINDER HEAD REMOVAL

SHOULD THIS BE NECESSARY FOR OTHER REASONS EG. TIMING CHAIN DAMAGE ETC)

 

We have now successfully Removed 100's of thousands of Intact / Broken & Damaged Injectors 

 

 

Some of the many ways M9R injectors can break during removal

 

 

 

THIS IS A CHRYSLER VOYAGER 2.5 ENGINE WITH THE SOLENOID INJECTOR TOP SNAPPED OFF

 WHICH WE SUCCESSFULLY REMOVED WITH NO ENGINE DAMAGE CAUSED.

 

 

See our Photographic hall of horrors for more details of all these pictures 

 

 

 

Additional services we can offer

 

 

 RE-CUTTING OF THE INJECTOR SEATS TO ENSURE A GOOD GAS TIGHT SEAL

 

 

 PROGRAMMING OF NEW INJECTORS WHERE REQUIRED USING THE LATEST UP TO DATE DEALER TOOLS TO ENSURE COMPLETE & CORRECT OPERATION

(UN-PROGRAMMED INJECTORS DO NOT PERFORM AS INTENDED AFFECTING FUEL CONSUMPTION, PERFORMANCE, ANTI-KNOCK & COLD STARTING 

and can also stop the DPF or Diesel particulate filter regeneration process)

 

 

SNAPPED INJECTOR CLAMP BOLT REPAIR (M9R)

AND

 

WE CAN ALSO OFFER

 

A COMPLETE ON-SITE SERVICE

FULL STRIP DOWN OF THE VEHICLE FOR ACCESS - REMOVAL OF SEIZED INJECTORS - ENGINE PREPARATION & INSTALLATION OF NEW INJECTORS -

REBUILDING OF THE VEHICLE - INJECTOR PROGRAMMING - READING AND CLEARING OF OUTSTANDING FAULT CODES. ALL CARRIED OUT BY

OUR FULLY QUALIFIED, SKILLED AND EXPERIENCED STAFF.